Showcase
Author: INSA Strasbourg

Design and implementation of an automated production line

Electrical Computer Engineering (ECE)
About the Author:

INSA Strasbourg

This project is based entirely from the development work conducted by:

  • Jimmy Portes,
  • Fahel Cheraïta,
  • Cherif Deen Karimou

under M. Lafont et M. Mesbahi supervision. 

(Electrical Engineering Department, National Institute of Applied Sciences – INSA Strasbourg, France)

Their work, titled:

“Design and implementation of an automated production line”

Required Materials

Niryo Materials:
 
 
Other Materials: PLC Siemens ET200SP

📋 Project Overview

🔎 Summary

This project, carried out by 5th-year Electrical Engineering students at INSA Strasbourg, focuses on the design and implementation of an automated production line combining robotics, industrial automation, and artificial intelligence. The goal was to create a system capable of sorting, handling, and storing parts or objects in an autonomous, efficient, and modular way.

The students used the collaborative robotic arm Niryo Ned2, conveyor belts equipped with infrared sensors, and a Siemens ET200SP PLC for system control. The installation also includes a human–machine interface (HMI) for monitoring and control, logistics management features (stock levels, replenishment), as well as compliance with industrial reliability and electrical standards.

The project was structured in phases: defining requirements, programming (TIA Portal, Modbus TCP/IP communication), mechanical integration (conveyors, vertical storage), and testing/validation. Among the key challenges: robot calibration, gripper control, and synchronizing all subsystems. Future improvements are already envisioned, such as computer vision, scaling up the system, and cost optimization.

📝 Full Project Instructions

  • Use of the Niryo Ned 2: a perfect showcase of how a collaborative robot can be integrated into industrial automation projects.

  • Smart automation & AI: automated sorting, error handling, efficiency, and reliability.

  • PLC integration with Modbus TCP/IP: great example of professional-grade industrial communication.

  • Modular and scalable design: the line was designed to evolve with new functions and larger setups.

  • Technical challenges & solutions: calibration, gripper actuation, synchronization between robot and conveyors.

  • Human–Machine Interface (HMI): demonstrating the importance of clear interfaces for operation and maintenance.

Two videos bring the project to life:

  1. the first shows full system automation with the initial storage prototype,
          
  2. the second highlights the upgraded storage module in action
        

📎 Attached Files

🏷️ Tags
Industry 4.0
Modbus
PLC